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Trolley furnace is a common high-temperature furnace used for high-temperature processes such as heat treatment and smelting. However, various malfunctions may occur with the trolley furnace during use. This article will introduce some common trolley furnace failures and their solutions.Influence of Reaction Sintering Process on Properties of Silicon Carbide Ceramics Fault 1: Uneven heating Uneven heating of the trolley furnace may lead to unstable product quality and affect production efficiency. Common reasons include: ·The temperature inside the furnace is uneven. At this time, you can try to adjust the position of the heater, add insulation materials, etc.tck6340-tck6340s-tck6350-cnc-slant-bed-lathe-machine ·The heater is damaged. Check whether the heater is damaged or aged and needs to be replaced. ·Control system failure. Check whether the control system is working properly and whether electronic components need to be replaced or software updated.tck500s Fault 2: Overheating or cold in the furnace A furnace that is too hot or cold can also affect product quality, so it is crucial to identify and resolve these issues promptly. The following are possible causes of these problems: ·The furnace temperature controller is faulty. Check and replace the controller and correct the control parameters.automatic-horizontal-band-saw-for-profile-gz4250h ·Thermal sensor failure. Check whether the temperature sensor is working properly and replace or repair it. ·Heater power supply problem. Check whether the heater circuit is normal and whether it needs to be replaced or repaired.
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1. Direct-fired tube furnace: The direct-fired tube furnace directly transfers the heat generated by fuel combustion to the pipe through the burner to achieve heating. Its advantages are high thermal efficiency and fast heating speed, which is suitable for processes that require high heating speed. Common direct-fired tube furnaces include natural gas tube furnaces, heavy oil tube furnaces, etc.special-sawing-machine-gb4240-60 ⒉Indirect combustion tube furnace: The indirect combustion tube furnace transfers the heat generated by fuel combustion to the heating medium through the burner, and then transfers the heat to the pipe through the heating medium to achieve heating. The advantage is that the exhaust gas generated by combustion does not come into contact with the heated materials, thus avoiding problems such as pollution and oxidation. Common indirect combustion tube furnaces include gas hot blast stoves, oil hot blast stoves, etc.special-numerical-control-sawing-machine-gxk200 1. Gas tube furnace: Gas tube furnace is a method of heating pipes by using high-temperature combustion gas generated by burning gas. The advantage is that it heats up quickly temperature control.special-numerical-control-sawing-machine-gzk4240 Precise control, suitable for heating processes with high temperature requirements. Common gas tube furnaces include natural gas tube furnaces, liquefied petroleum gas tube furnaces, etc. ⒉ Liquid tube furnace: Liquid tube furnace is a method of heating pipes by using high-temperature combustion gas generated by burning liquid fuel. The advantage is that it has a wide variety of fuel types and a wide range of applications. At the same time, the heating temperature can be adjusted by controlling the fuel supply. Common liquid tube furnaces include fuel tube furnaces, diesel tube furnaces, etc.high-speed-circular-sawing-machine-hy-85nc
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Cold-rolled strip steel products are one of the important products widely used in all walks of life in our country's national economy, and are also the main products in our steel industry. The material properties, geometric dimensions and surface quality of cold rolled strip products are the main indicators to measure their quality. Vacuum heat treatment process optimization of reducer gear shaft Nowadays, the material properties and geometric dimensions of cold-rolled strip steel products can basically achieve satisfactory results. However, with the continuous improvement of surface quality requirements in the automobile, home appliance and other industries, its surface quality has become a bottleneck that plagues many steel mills. Vacuum Heat Treatment for Gear Manufacturing question. Because the final surface quality of strip steel products will be affected by many links and factors such as equipment accuracy, process parameters, operating skills, production environment, warehousing and transportation, etc.,Application example of vacuum heat treatment technology in mold it is very difficult to improve and maintain stable quality levels. Many steel mills have also proposed the research topic of cold-rolled strip surface 2.0 to improve the surface quality of strip steel and meet the growing user market demand.Powder Metallurgy Gear Manufacturing Process
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When the ordinary heat treatment resistance furnace is built as a whole, a groove for inserting bricks should be left at the size of the high-alumina bricks of the original heating body of the brick-built furnace. The daily maintenance is mainly to replace the furnace wires, bricks and furnace wires.Correct use and maintenance of vacuum brazing furnace For salt bath furnace faults—salt leakage and electrode corrosion, the pouring method is used to solve the salt leakage of the furnace body; for the easy corrosion of the motor, the furnace body is poured into two bodies, that is, the electrode is poured into a stepped block separately. After the electrode is corroded, Only remove the electrode part to be replaced. Brick Furnace WayInfluence of Vacuum Brazing Process on Microstructure of Tungsten and Steel (1) Take targeted repairs, pay attention to the back wall, side wall, furnace door arch, furnace vault, etc. of the larger brick furnace not to bite each other and crush each other, so that when the partial damage does not need to be rebuilt as a whole, the griddle can be rebuilt. Repair the above parts separately.Research on Sintering Technology of Silicon Carbide Ceramic Material For example, the arch foot of the furnace does not have to be supported on the side wall, but can be supported on the arch foot beam of the steel structure on both sides of the furnace, so that the furnace wall is not subject to the force of the vault, which is beneficial to both the furnace wall and the vault. However, considering the thermal expansion of the arch foot beam, it is necessary to leave a gap. When laying vault bricks, the arch feet on both sides are symmetrically built towards the center at the same time. The lock bricks of the vault shall not be cut, and the lock bricks shall be accurately distributed according to the center line of the vault.Effect of Vacuum Annealing on Alloy Sheet
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The heat generating device of the heating mesh belt furnace usually adopts a radiant tube, which consists of a metal outer tube and a built-in squirrel cage structure.Saw Hob Vacuum Furnace Application The composition of the heating element is shown in Figure 1. Depending on the operating temperature, the material used in the radiant tube is also different.Vacuum hardened spring steel wire The metal outer tube of the radiant tube of the quenching furnace is made of SUS310S, and the maximum operating temperature can reach 1200°C. Tempering furnace The metal outer tube of the radiant tube is made of SUS304, and the maximum operating temperature can reach 800°C.Vacuum Heat Treatment Applications for Metal Machine Tools and Gear Parts The heating element with built-in squirrel-cage structure is composed of metal electric heating elements and corundum insulating ceramic sheets. Metal heating elements are also It is called resistance wire, and its commonly used materials are nickel-chromium alloy wire and iron-chromium-aluminum alloy wire.Pay Attention to Vacuum Tempering to Improve the Quality of Quenched Parts
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A kiln is a device made of refractory materials for calcining materials or firing products. According to the variety of calcined materials, it can be divided into ceramic kiln, cement kiln, glass kiln, enamel kiln, lime kiln and so on. The former can be divided into continuous kiln (tunnel kiln), semi-continuous kiln and intermittent kiln according to the operation method. According to the heat source, it can be divided into flame kiln and electric kiln. Optimal Vacuum Heat Treatment For Bevel Gears According to the condition of the heat source facing the green body, it can be divided into open flame kiln, muffle flame kiln and semi muffle flame kiln. According to the carrier of the green body, it can be divided into kiln car kiln, pusher kiln, roller bottom kiln (roller kiln), conveyor belt kiln, walking beam kiln and air cushion kiln. According to the number of channels, it can be divided into single channel kiln, double channel kiln and multi channel kiln. Vacuum Hardening Stainless Steel Generally, the fuel for large-scale kilns is mostly heavy oil, light diesel oil or coal gas and natural gas. Kilns are usually composed of four parts: kiln chamber, combustion equipment, ventilation equipment, and conveying equipment. Most electric kilns use electric furnace wire, silicon carbide rods or molybdenum disilicide as heating elements. The structure is relatively simple and the operation is convenient. In addition, there are various atmosphere kilns and so on.Sintering of B4C by Pressureless Liquid Phase Sintering In specific industries, there are more subdivided types of kilns, such as cement rotary kilns, glass tank kilns, steel blast furnaces and converters, and some equipment in the chemical industry can also be classified as kilns. However, industrial kilns in the general sense mainly refer to calcination equipment for metals and inorganic materials.Vacuum Heat Treatment of Fasteners
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First of all, it is the control of the temperature in the furnace. Industrial furnaces need to control the temperature during the heating process to achieve safe and stable production. However, if the control system in the furnace fails or is improperly adjusted, the temperature will be out of control, causing the temperature to be too high or too low, causing equipment failure or explosion.Vacuum sintering of transparent ceramics In addition, due to the high temperature in the furnace, if you accidentally open the operation door or the observation port, etc., it may cause the staff to be burned by the heat in the furnace. Secondly, it is the damage and aging of the furnace body. Silicon Carbide Reaction Sintering Process Due to the frequent work of industrial furnaces, the internal metal materials may be damaged and aged due to high temperature and corrosion. This situation will not only lead to a decrease in work efficiency, but may also cause cracks in the furnace body, which may cause an explosion. Therefore, regular inspection and maintenance is very necessary.Aluminum alloy and stainless steel vacuum brazing Furthermore, it is the leakage of energy supply materials such as gas and fuel oil. If these materials leak into the environment during operation, it may cause major hazards such as suffocation and poisoning to workers, and cause explosions and other accidents. Therefore, when using an industrial furnace, attention should be paid to checking the inside and outside of the furnace and the burner and other equipment to ensure that there is no leakage.Vacuum sintered powder metallurgy parts